TY - CONF TI - Resource Optimization for Modular Construction Through Value Stream Map Improvement C1 - Fortaleza, Brazil C3 - 21th Annual Conference of the International Group for Lean Construction SP - 503 EP - 512 PY - 2013 AU - Moghadam, Mana AU - Al-Hussein, Mohamed AD - Ph.D. Candidate, Construction Engineering and Management, Department of Civil and Environmental Engineering, University of Alberta, Edmonton, AB, T6G 2W2, Canada, Phone +1 (780) 492-6293, mansoore@ualberta.ca AD - Professor, NSERC Industrial Research Chair in the Industrialization of Building Construction, Construction Engineering and Management, Department of Civil and Environmental Engineering, University of Alberta, Edmonton, AB, T6G 2W2, Canada, Phone +1 (780) 492-0599, malhussein@ualberta.ca ED - Formoso, Carlos Torres ED - Tzortzopoulos, Patricia AB - Implementation of Lean manufacturing begins with the development of value stream maps, which depict process flow in the production line. However, the application of value stream mapping (VSM) in modular manufacturing has various shortcomings, due to the variety of products and the level of customization demanded. One of the challenges is assessing the production rate variations in modular manufacturing activities and resource movements within work stations along the production line. VSM also falls short of verifying prior to implementation that the proposed state will meet the efficiency demands for a variety of products. This research presents a model of resource optimization to develop the VSM, considering variety as an inevitable element in modular construction, and also evaluates the value stream prior to implementation. The methodology provides an efficient method to formulate a set of rules to quantify productivity rate, probabilistic duration, and resource requirements for fabrication of wall components. A simulation model is also generated in order to evaluate the proposed VSM. Current- and future-state maps of the factory production line are compared to prove the effectiveness of the proposed methodology. The proposed methodology is validated by a case study – a residential modular factory located in Edmonton, AB, Canada. KW - Modular Building KW - Lean KW - Production Line KW - Value Stream Mapping KW - Product Variation KW - Resource Optimization KW - Simulation PB - T2 - 21th Annual Conference of the International Group for Lean Construction DA - 2013/07/31 CY - Fortaleza, Brazil L1 - http://iglc.net/Papers/Details/931/pdf L2 - http://iglc.net/Papers/Details/931 N1 - Export Date: 25 April 2024 DB - IGLC.net DP - IGLC LA - English ER -